MES Implementation
Bridge the gap between your shop-floor controllers and enterprise scheduling. We design complete Manufacturing Execution Systems (MES) inside Ignition.
// REAL-TIME OEE STATUS
PERFORMANCE: 94.2%
QUALITY: 98.1%
Drive Production Performance & OEE
A Manufacturing Execution System (MES) is critical to understanding where your production bottlenecks lie. By tracking operations metrics in real time, managers can identify the root causes of downtime, monitor quality defects, and optimize scheduling parameters.
We develop and deploy custom MES layers using the Ignition platform. Our solutions capture raw machine states and transform them into actionable intelligence, organizing plant floor data into standardized metrics.
Core MES Service Offerings
- Overall Equipment Effectiveness (OEE): Automatic computation of real-time OEE percentages based on Availability, Performance, and Quality factors.
- Downtime Tracking & Categorization: Allowing operators to easily select root-cause downtime reasons from customized drop-down lists on their HMIs.
- Work Order & Scheduling: Syncing production schedules from enterprise ERP software down to local lines, keeping work orders updated.
- Material Tracking & Genealogy: Log and track chemical lot codes, raw material serial numbers, and finished assemblies through the production cycle.
> MES Specifications
We implement systematic execution architectures aligned with industry guidelines:
- Guidelines ISA-95 Modeling Principles
- Downtime Automatic trigger / Operator classification
- ERP Sync REST API / SQL Table Exchanges
- Dashboards Real-time Shift & Batch Overviews
- Operator View Simplified, touch-friendly interfaces
// COMPLIANCE AND DATA INTEGRITY
Our MES configurations emphasize raw audit logging, secure database transactions, and strict user sign-offs to support operational accountability across all shift teams.
Analyze and Optimize Your Operations
Contact us to review your shift reporting structures, ERP connections, and line sensors. We will draft an optimized MES design.
Discuss MES Implementation